ALTAMIRA INSTRUMENTS

 

AMI-200 Catalyst Characterization Instrument

Click here for a PDF Version of the AMI-200 Brochure.

  AMI200 Drawing

Perform dynamic temperature-programmed catalyst characterization experiments unattended with the AMI-200,  Altamira’s latest-generation fully automated instrument. Determine metals dispersion, relative activity, absorption strength, in one third the time of traditional volumetric methods. Analyze the off gas with the standard TCD or integrate our economic mass spectrometer or other detector if you wish. Let us customize the instrument so you can, for example: (1) also use it as an atmospheric reactor, (2) carry out lengthy pre-treatments in a separate station (3) provide fast-switched feed compositions to mimic lean-rich burn scenarios; and many more. The leader in automated TPD/TPR/O/TPRx, and pulse chemisorption instruments since 1985,  Altamira is the catalyst researcher’s prime source for automated catalyst test instruments and bench-scale reactor systems.

 

Dynamic Chemisorption and the AMI-200

The AMI-200 is the latest generation automated chemisorption analysis instrument offered by  Altamira. Developed by and for catalyst researchers, it and its predecessors, the AMI-1 and the AMI-100, were first in the industry to offer a fully automated system capable of performing all the major dynamic techniques required for fully characterizing a catalyst.

The AMI-200 utilizes our proven technology for performing the following dynamic procedures:

  • Temperature programmed desorption (TPD)
  • Temperature programmed reduction/oxidation (TPR/O)
  • Temperature programmed reaction (TPRx)
  • Pulse chemisorption
  • Catalyst treatment
  • Flow BET surface area
  • Pulse calibration

Up to 99 procedures can be linked together consecutively to provide a complete characterization experiment. Routine experiments can be designed and stored for easy retrieval.

Hardware and Operation

Like our earlier models, the AMI-200 is fully automated. Through software control, it can switch gas streams, control gas flow rates, blend gases, control temperature and temperature ramps, and collect desorption data in order to quantify the adsorption and desorption of gas molecules for a catalyst surface.

To improve the quality of data, the AMI-200 utilizes high-precision electronic mass flow controllers, which ensure a stable baseline with changing temperatures. 1/16 inch tubing minimizes dead volume in order to reduce peak spreading.

Another standard feature is a moveable clamshell furnace, which can heat the sample holder to 1200°C and is capable of linear temperature ramps from 1°C/minute to 30°C/minute. With the subambient option, linear temperature ramps can be obtained between -100°C and 1200°C with no gaps in linearity.  Automatic air cooling speeds the time between analysis. A single internal temperature-controlled zone containing all the plumbing downstream of the reactor is heated to prevent condensation and retention of the adsorbate in valves and lines upstream of the detector. A controllable heated liquid vaporizor comes standard.

TPR of Nickel catalyst displayed on the analysis screen:



The AMI-200 is fitted with a highly linear thermal conductivity detector (TCD). A choice of filament types is offered to maximize the sensitivity for your particular analysis.

Computer Control and Data Acquisition

The AMI-200 is fully computer-automated for ease of use and reliability, and experiments can be run unattended. Control and data acquisition are performed by LabVIEW application software running under Windows 98 NT operating system with true 32-
bit multitasking. Using this software, a complete experiment can be set up in minutes. The control portion of the software controls and regulates all valve positions, temperatures, flow rates, and detector parameters. Data acquisition occurs at a selected rate for optimum performance. An “Overview” screen shows the status of the unit at a glance, providing information on the position of all valves, type of gas connected to each port, temperatures, and detector signal. Lines change color to illustrate the current flow
path. In manual mode any valve can be switched just by a click of the mouse on its icon. Gas flow and temperature setpoints can be entered from this screen.

A sophisticated data handling package is included which allows the user to display and integrate signal peaks, calculate chemisorptive parameters, peak fit, and overlay data.

 

Operating Screen — A complete overview of all experimental parameters:

AMI 200 Manual screen

Choice of Detectors

The AMI-200 comes standard with a thermal conductivity detector. An integrated mass spectrometer and a flame ionization detector are also available. Any other detector that provides ananalog ouput or can communicate with a PC can be integrated.

Gas Blending Capabilities

The AMI-200 comes standard with gas blending capabilities, obviating any need to purchase expensive gas blends to conduct experiments such as TPR or TPO. The AMI-200 includes an auxiliary gas line by means of which a third gas can be mixed with the carrier gas to provide custom-blended gases. A low volume, in-line static gas mixer assures homogeneity of the resulting blend. The gas blending capability also facilitates the use of the AMI-200 as a gas-phase, atmospheric reactor.

Our Expertise

 Altamira was founded by catalyst researchers. We understand your requirements. Our experts are available to answer your questions and help in your applications.

We will be happy to customize a system to meet your exact needs. Some customizations which we have undertaken include: a separate pre-treatment station controlled by the computer; addition of liquid feeds for use of the instrument as a reactor; incorporation of methanizer to a flame ionization detector; design of a system dedicated to oxygen storage capacity (OSC); modification to permit fast changes in feed composition, as fast as 1 Hz, for aging studies.

Specifications:

• Catalyst Charge: 0.1 – 1.0 grams
• Temperature Range: -100°C to +1200°C with Subambient Option
• 30°C/minute standard (Other Ramp Rates Available)
• Operating Pressure: Atmospheric
• Gases: 4 carrier, 4 treatment, 2 auxiliary (Others Available)
• Gas Flow Rates: 5 to 50 sccm (Others Available)
• Reactor Types: Quartz U-tubes, Bubble Tubes, Monolith Tubes (up to 1" diameter)
• Primary Detectors: 4 filament TCD with choice of material (W, Au/W)
• Materials of Construction: Flow path: 316 stainless steel
• Seals: Viton, Buna-N, or Premium Seals (depending on customer chemical compatibility requirements)
• Dimensions: 56 cm (W). 60 cm (H), 61 cm (D)
• Weight: approximately 55 kg (120 lbs)
• Power Requirements: 110-120 or 220-240 Volts, single phase, 50 or 60 Hz. 15 amp service
• Computer Specifications: Pentium IV processor, 1.2 GHz (minimum), 256 MB RAM, 30 GB Hard Drive Windows XP

AMI-200 Features

Seven (7) Standard Procedures - Pulse chemisorption, TPR/TPO, TPD, TPRx, treatment, pulse calibration, and flow BET.
Ability to link 99 procedures into one experiment.

Three Independent Gas Sources - In addition to a carrier gas and a treatment gas, the AMI-200 provides one additional
independently controlled auxiliary gas inlet which can be blended with the carrier gas.

Ten (10) Gas Ports - Gas ports located on the back of the instrument minimizes the time expended changing gases. Four ports
each for treatment and carrier gases. Two ports are available for gas blending or auxiliary gases. Additional ports can be added.

Electronic Flow Controllers - Unit uses high quality linear mass flow controllers to display and control gas flows. Flow rate span is 0-50 Sccm (standard). Other ranges are available upon request.

Interchangeable Valve Loops - Provide an easy way to reach the appropriate level of sensitivity for different samples.

Liquid Vaporizer - Unit is equipped with a heated sparger-type saturator for easy introduction of volatile liquids.

High Temperature Furnace - Temperature up to 1200ºC; with sub-ambient cooling, the lower limit is -80ºC. Furnace can be linearly ramped from 1ºC/min to 30ºC/min.

Air Cooling - Cools the furnace rapidly for quick sample turn around.

Sample Temperature - Measured by a moveable thermocouple placed at the top of the sample bed.

Various Sample Holders - Unit accommodates a variety of quartz U-tubes sized to accommodate various catalyst volumes and sizes: straight, bubble, preheat, monolith. Samples may be powders, pellets, extrudates or honeycomb cores.

Easy Sample Loading - A movable furnace allows easy removing and loading of the sample holder.

Trap - A trap that may be filled with a desiccant or used as a cold trap is provided downstream of the sample holder in order to remove condensables before the TCD.

Heated Null Station - Ensures accurate calibration pulses without contact with the sample.

Injection Port - A syringe injection port is provided for exact loop volume calibration.

Heated Lines - All lines, valves, and parts of the liquid vaporizor are heated to prevent condensation.

Thermal Conductivity Detector - Highly reliable 4-filament TCD used to quantify gas uptakes. Excellent linearity, accuracy, sensitivity, and stability. Several filament options are available.

Direct Mass Spectrometer Link - Ametek's MS data can be integrated in real-time with AMI-200 data using DDE.

Auxiliary Detectors - Can accept any auxiliary detector providing a voltage analog output, such as a flame ionization detector (FID).

Low Internal Volume - Low volume valves and 1/16” lines are used to reduce void volume and minimize peak spreading.

Materials of Construction - Seals and materials are custom engineered to meet your specifications.

Safety Features - Among others: independent over-temperature protectors for furnace, resealable pressure relief valves, check valves, circuit breakers, and fuses. System is designed to fail in safe mode.

 

Altamira Instruments
149 Delta Drive
Pittsburgh, PA 15238 USA

Phone: 412-963-6385 Fax: 412-963-6485
e-mail: Info@AltamiraInstruments.com